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Allen smelt mill, flue system and chimneys

List Entry Summary

This monument is scheduled under the Ancient Monuments and Archaeological Areas Act 1979 as amended as it appears to the Secretary of State to be of national importance. This entry is a copy, the original is held by the Department for Culture, Media and Sport.

Name: Allen smelt mill, flue system and chimneys

List entry Number: 1016817

Location

The monument may lie within the boundary of more than one authority.

County:

District: Northumberland

District Type: Unitary Authority

Parish: Allendale

National Park: Not applicable to this List entry.

Grade: Not applicable to this List entry.

Date first scheduled: 21-Jun-1999

Date of most recent amendment: Not applicable to this List entry.

Legacy System Information

The contents of this record have been generated from a legacy data system.

Legacy System: RSM

UID: 28561

Asset Groupings

This list entry does not comprise part of an Asset Grouping. Asset Groupings are not part of the official record but are added later for information.

List entry Description

Summary of Monument

Legacy Record - This information may be included in the List Entry Details.

Reasons for Designation

Approximately 10,000 lead industry sites are estimated to survive in England, spanning nearly three millennia of mining history from the later Bronze Age (c.1000 BC) until the present day, though before the Roman period it is likely to have been on a small scale. Two hundred and fifty one lead industry sites, representing approximately 2.5% of the estimated national archaeological resource for the industry, have been identified as being of national importance. This selection of nationally important monuments, compiled and assessed through a comprehensive survey of the lead industry, is designed to represent the industry's chronological depth, technological breadth and regional diversity. Ore hearth smelt mills were introduced in the 16th century and continued to develop until the late 19th century. They were the normal type of lead smelter until the 18th century, when they were partially replaced by the reverberatory smelt mill. The ore hearth itself consisted of a low open hearth, in which lead ore was mixed with fuel (initially dried wood, later a mixture of peat and coal). An air blast was supplied by bellows, normally operated by a waterwheel; more sophisticated arrangements were used at some 19th century sites. The slags from the ore hearth still contained some lead. This was extracted by resmelting the slags at a higher temperature using charcoal or (later) coke fuel, normally in a separate slag hearth. This was typically within the ore hearth smelt mill, though separate slag mills are known. Early sites were typically small and simple buildings with one or two hearths, whereas late 18th and 19th century smelt mills were often large complexes containing several ore and slag hearths, roasting furnaces for preparing the ore, refining furnaces for extracting silver from the lead by a process known as cupellation, and reducing furnaces for recovering lead from the residue or litharge produced by cupellation, together with sometimes complex systems of flues, condensers and chimneys for recovering lead from the fumes given off by the various hearths and furnaces. The ore hearth smelt mill site will also contain fuel stores and other ancillary buildings. Ore hearth smelt mills have existed in and near all the lead mining fields of England, though late 18th and 19th century examples were virtually confined to the Pennines from Yorkshire northwards (and surviving evidence is strongly concentrated in North Yorkshire). It is believed that several hundred examples existed nationally. The sample identified as meriting protection includes: all sites with surviving evidence of hearths; sites with intact slag tips of importance for understanding the development of smelting technology; all 16th- 17th century sites with appreciable standing structural remains; 16th-17th century sites with well preserved earthwork remains; and a more selective sample of 18th and 19th century sites to include the best surviving evidence for smelt mill structures, and flue/condenser/chimney systems.

The reverberatory lead smelt mill was developed in the late 17th century, and marked an important stage in the development of the switch from wood to coal fuel which rendered the Industrial Revolution possible. The reverberatory smelt mill was a rectangular enclosure of stone or fire brick held by iron strapping, within which ore was smelted by the heat of the flames from a separate coal fire in one end reflected down onto the ore by an arched roof. The separation of fuel from ore made the use of coal possible. A chimney at the far end of the fire provided the draught to draw the flames over the ore; no air blast was used and, consequently, water power was not required. Early reverberatory lead smelt mills consisted simply of a large barn like building containing the furnaces with chimneys projecting from the outer wall. Late 18th and 19th century smelt mills were often large complexes containing several smelting furnaces, together with slag hearths for extracting lead from the slags, roasting furnaces for extracting silver from the lead by a process known as cupellation, and reducing furnaces for recovering lead from the residue produced by cupellation, together with sometimes complex systems of flues, condensers and chimneys for recovering lead from the fumes given off by the various hearths and furnaces. Reverberatory smelt mills will also contain fuel stores and other ancillary buildings. Reverberatory smelt mills existed in all the lead mining fields of England, and also in some coastal areas, using imported ores; about 100 sites are believed to have existed. Since both the buildings and the sites of reverberatory smelt mills are more easily re-used than those of ore hearth smelt mills, well preserved examples are nationally rare. All early sites with any structural or earthwork remains and all later sites retaining a range of structural and/or earthwork features, together with any sites believed to retain the remains of furnaces, whether as exposed ruins or as buried stratigraphy, will merit protection. Although much of the Allen smelt mill has been levelled, the remains of significant structural elements survive, including a condensing chamber, several flue openings and other related buildings. The associated system of flues is considered to be one of the best preserved in England; much of it is intact and retains important access ramps and openings for cleaning. The survival of the two terminal chimneys enhances the importance of the monument.

History

Legacy Record - This information may be included in the List Entry Details.

Details

The monument includes the remains of part of an ore hearth smelt mill and a reverberatory smelt mill, as well as the extensive system of flues which includes two chimneys, several ramped access ways and part of a contemporary trackway. It is in six separate areas of protection. The smelt mill is situated on the valley floor on the south side of the River East Allen; the flues emerge from the rear of the smelt mill and run in a south westerly direction to the open fells above, terminating in a stone built chimney near the watershed at Flow Moss approximately 3.5km away. Ore smelting in Allendale is well documented and a smelt mill is recorded in AD 1692 which belonged to the Bacon family. During the 18th century the smelt mill was leased from Sir William Blackett by Lancelot Algood who used it to smelt ore from his Alston Moor mines. From 1786 the mill was owned by the Beaumont Company which, during the 19th century, carried out improvements to the smelt mill. In 1847 a document and an accompanying plan of the mill shows that there were five roasting furnaces, eight ore hearths, a refining furnace, two reducing furnaces, two calcining furnaces, two reverberatory furnaces, one slag hearth and a separating house with 18 pots. The Allen smelt mill ceased production in 1896. Much of the smelt mill has been levelled, but a broad retaining earthen bank at the rear of the smelt mill site contains the remains of several stone structures revetted into the slope. Some of these structures are interpreted as the remains of a series of bouse teams located either side of the main flue; they are visible as stone walls standing 5m high with buttresses forming the individual bays. Some of the other structures contained within this area include the remains of a condensing chamber and a flue opening. The flue opening consists of a stone arch 1.5m high and 1.5m wide and a tunnel which it is known runs for some distance into the slope; side flues run to the east and west of the main flue. The smelt mill originally extended over a larger area down to the river. Only that area in which significant archaeological remains are known to survive is currently included in the scheduling. A structure lying on the north side of the smelt mill complex and known as the Pattinson Building still stands. It was a 19th century silver smelter in which silver found in association with the lead was refined. The ground level flues, which run between the smelt mill furnaces and their chimneys, were constructed during the 19th century. Their prime purpose was to condense the noxious fumes produced from the furnaces; the deposits, which formed as a result of this process on the internal walls of the flues, were periodically removed and their lead and silver content retained. Before the development of ground level flues, this valuable silver deposit would not have been recoverable. The smelt mill flues also removed the noxious gases away from settlements within the valley to a more remote area. Work on the flues is thought to have taken place in at least two separate phases. The first flue, which was begun in 1808, runs from the south end of the smelt mill and follows the south side of the B6295 before turning west towards Cleugh Head where it originally terminated. On construction of the second flue in 1853 it is thought that the first was extended south and then south west to Flow Moss. The second flue emerges from the south western side of the smelt mill and crossed over the adjacent road on what is thought to have been a bridge; on the western side of the road there is a substantial flat topped platform some 6m by 18m which is interpreted as a structure associated with this bridge. The flue continued south west on a more direct route to the chimneys on Flow Moss. The remains of the flues are visible in various forms: where they survive intact they are visible as linear mounds up to 8m wide standing to a maximum height of 2m. Internally, they comprise an arched structure constructed of square masonry which also lies below ground level for some 2m to 3m. Where the roofs and upper levels of the flues are no longer intact they are visible above ground level as a ditch on average 2m wide and 0.5m deep, flanked by two parallel mounds 2.5m to 3m wide and standing up to 1m high. In some areas the upper parts of the flue walls have become spread to form an earthwork on average 10m wide. The remains of at least seven doorways giving access to the interior of the second flue are visible in its upper 2km. These entrances would have given barrow access to remove the condensed lead and silver from its walls. Each of these access points is visible as a hollow road up to 4m wide and as much as 17m long, which generally runs parallel with the flue. The road ends in a concave walling and a ramped entrance into the flue. One of the ramped access points near to Frolar Meadows is unusual in lying at right angles to the flue, which at this point is also flanked by a trackway, thought to be an original access route. Only those parts of the flues which survive well are included in the scheduling. There are two chimneys on Flow Moss. The most southerly chimney, into which both flues pass, has undergone consolidation, and is visible as a well preserved structure 7m in diameter. It is built of regular sandstone blocks and was formerly higher than its present 6m. There are two arched flue openings at its square base with the remains of mortice holes. A fragment of a central dividing wall is visible within the chimney. The most northerly chimney, approximately 40m north of the first, stands 25m high and 4m in diameter, and contains a single arched flue opening; the earliest flue bypasses this chimney in favour of the second, although traces of an earlier course to it are visible as a slight earthwork.

MAP EXTRACT The site of the monument is shown on the attached map extract.

Selected Sources

Books and journals
Dennison, E, North Pennines Lead Industry, (1997), 106-109
Coombes, L C, 'Archaeologia Aeliana' in Lead Mining In East And West Allen, , Vol. 36, (1958), 245-70
Other
Cranstone D, (1997)
North Pennine Heritage Trust, Flush D, (1997)

National Grid Reference: NY 80879 53868, NY 81983 55489, NY 83034 56317, NY 83115 56506, NY 83196 56521, NY 83204 56294

Map

Map
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This copy shows the entry on 17-Nov-2017 at 11:18:45.

End of official listing