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Water powered bloomery, iron forge and rolling mill at Low Forge

List Entry Summary

This monument is scheduled under the Ancient Monuments and Archaeological Areas Act 1979 as amended as it appears to the Secretary of State to be of national importance. This entry is a copy, the original is held by the Department for Culture, Media and Sport.

Name: Water powered bloomery, iron forge and rolling mill at Low Forge

List entry Number: 1020626

Location

The monument may lie within the boundary of more than one authority.

County:

District: Barnsley

District Type: Metropolitan Authority

Parish: Hunshelf

County:

District: Barnsley

District Type: Metropolitan Authority

Parish: Wortley

National Park: Not applicable to this List entry.

Grade: Not applicable to this List entry.

Date first scheduled: 07-Mar-2002

Date of most recent amendment: Not applicable to this List entry.

Legacy System Information

The contents of this record have been generated from a legacy data system.

Legacy System: RSM

UID: 34714

Asset Groupings

This list entry does not comprise part of an Asset Grouping. Asset Groupings are not part of the official record but are added later for information.

List entry Description

Summary of Monument

Legacy Record - This information may be included in the List Entry Details.

Reasons for Designation

Iron has been produced in England from at least 500 BC. The iron industry, spurred on by a succession of technological developments, has played a major part in the history of the country, its production and overall importance peaking with the Industrial Revolution. Iron ores occur in a variety of forms across England, giving rise to several different extraction techniques, including open casting, seam-based mining similar to coal mining, and underground quarrying, and resulting in a range of different structures and features at extraction sites. Ore was originally smelted into iron in small, relatively low-temperature furnaces known as bloomeries. These were replaced from the 16th century by blast furnaces which were larger and operated at a higher temperature to produce molten metal for cast iron. Cast iron is brittle, and to convert it into malleable wrought iron or steel it needs to be remelted. This was originally conducted in an open hearth in a finery forge, but technological developments, especially with steel production, gave rise to more sophisticated types of furnaces. A comprehensive survey of the iron and steel industry has been conducted to identify a sample of sites of national importance that represent the industry's chronological range, technological breadth and regional diversity.

Bloomery furnaces were typically small structures, no more than 2m in diameter and height. They needed repairing after every smelt and were usually rebuilt on a regular basis, frequently in a slightly different location. String hearths, where the smelted metal was reheated for forging and reworking, were similar in construction but different in design, for instance lacking holes for running off molten slag. Those at Low Forge in the early 17th century are known to have used water wheels to operate bellows to provide an air draft for the furnaces. Excavation of similar sites elsewhere nationally has shown that bloomery sites normally retain remains of a sequence of furnaces buried in debris and waste slag. Important remains of medieval and early post-medieval iron working are thus expected to be preserved beneath later deposits at Wortley Low Forge. The survival of documentary evidence for these early iron works at Wortley adds to their importance.

Forges were iron works where iron was reheated and hammered to change its internal structure and chemical composition. Finery hearths were used to rework cast iron, which being crystalline in structure is brittle, to convert it into malleable wrought iron. This was then repeatedly reheated in a chafery hearth and hammered to remove carbon and other impurities and to further improve its structure. These hearths were initially similar to the string hearths associated with earlier bloomeries, but were developed and refined over time. Puddling furnaces were one such development invented by Henry Cort, a friend of James Cockshutt of Wortley, in the 1780s. Using coke rather than charcoal, iron was heated until just molten so that most of the impurities formed a liquid slag with the iron being reduced to a mass of sticky fibres. These fibres were then gathered together into a ball that could then be removed from the furnace and hammered to form wrought iron.

Rolling mills were used to shape blocks of wrought iron or steel into plate, rods or bars of various cross-section such as rails. The iron would be heated and then passed back and forth between shaped rollers until the desired shape was produced and then sawn or cut to the desired length. Initially typically powered by water wheels, rolling mills were often converted to steam power in the 19th century. Usually as part of any rolling mill, there would also be workshops for producing and maintaining the shaped rollers.

Low Forge is nationally important for its long history and wide range of features, including both those that are upstanding and visible, as well as earlier structures thought to be buried in later deposits. Its association with Top Forge (SM 29920), together with the extensive contemporary documentation for the works, also adds to the monument's importance, as does its association with the former site office and workers housing. The survival of an early water powered hammer and a set of puddling furnaces is of particular note.

History

Legacy Record - This information may be included in the List Entry Details.

Details

The monument includes the standing, earthwork and associated buried remains of an iron forge which operated from the mid-17th century until final closure in 1929. It also includes the buried remains of an earlier iron works that predated the forge which included bloomeries, (furnaces used for smelting iron from ore). Wortley Low Forge is sited on a river terrace within a loop of the River Don, which lies to the west. It was operated as part of a wider complex of forges and plants built along the upper River Don. One of these, Wortley Top Forge, 550m to the north east, is scheduled as a separate monument (SM 29920).

Medieval records suggest that iron was worked in Wortley from at least the 14th century. A surviving deed dated to 1621 documents a long established iron works at Low Forge. It records a complex water powered works with both bloomery and string hearths, furnaces for smelting iron from ore and for reheating the metal respectively, which annually consumed 200 tons (204 tonnes) of charcoal from local woods. During the English Civil War, Wortley was in Royalist hands and is believed to have produced canon balls, three of which were found at Low Forge in 1868. By 1658 the bloomeries had been rebuilt as a forge, with a second forge also in operation at Top Forge. From this date until the mid-18th century, the Wortley forges were operated by the Spencer Syndicate, a complex network of partnerships which monopolised the iron trade in Derbyshire, Southern Yorkshire and Lancashire with controlling interests in at least 10 smelting works and 17 forges. Surviving accounts between 1695 and 1702 show that Top Forge operated as a finery, reworking pig iron from blast furnaces. The resulting part-worked blooms of wrought iron were then reworked in chaferies at Low Forge to produce bar iron, typically producing 3 tons (3.05 tonnes) a week. Most of this was then taken half a mile (800m) upstream of Top Forge to the Slitting Mill where the bars were converted into rods which were mainly sold to nail makers in Mortomley. In 1713 there was extensive rebuilding at both Low and Top Forges, with the installation of a new water powered hammer at Low Forge. In the mid-18th century the Spencer Syndicate broke up and the Wortley forges became an independent concern known as Wortley Ironworks in the control of the Cockshutt family which also had interests in the South Wales iron industry. Around this time the works extended up and down the River Don with the Old and New Wire Mills and the Tilt Mill (the old Slitting Mill) upstream from Top Forge and the Tin Mill downstream from Low Forge. Bar iron from Low Forge either went upstream to become rods or wire or downstream to the Tin Mill to be rolled into thin plates which were used to make items such as shovel blades. Sometime after 1787, Low Forge was equipped with puddling furnaces which, by keeping the furnace fire and iron separate, allowed the production of high quality wrought iron using coke instead of charcoal. In 1825 there was a further extension at Low Forge with the installation of a new rolling mill. Ownership of Wortley Ironworks changed again in 1849 and, soon after, a beam steam engine was installed at Low Forge to power the rolling mills and other equipment, although the tilt hammer used with the puddling furnaces remained water powered. The works contracted down to just the Low and Top Forges in the late 19th century with Low Forge specialising in producing relatively small quantities of high quality bar iron. The market for wrought iron contracted from the late 19th century onwards with the rise in the use of mild steel. Top Forge, which had specialised in producing railway axles, closed in 1908, but Low Forge continued until 1929, with the last bar being rolled on the 29th November.

The most obvious remains of Low Forge are that of the water powered tilt hammer installed in 1713. This used a waterwheel to turn a cam shaft which repeatedly lifted and dropped a large weighted iron hammer against an anvil. Although the massive timber work of the hammer beam is much decayed, the water wheel, hammer and mechanism all still survive in situ along with the massive stone weights. These remains all lie within a hollow some 30m west of the former forge office. Partly exposed in the eastern side of this hollow are parts of at least two puddling furnaces that appear to extensively survive as buried remains. To the west of the hammer there are further structural remains of the forge including mountings for the beam engine installed in the mid-19th century and the pit for the water wheel that it replaced. A plan of the forge in 1916 shows that immediately west of the beam engine was the rolling mill with a pair of furnaces to the north and a powered saw and shears to the south. Beyond this, close to the riverbank, was the fitting shop where equipment, including rollers, were produced and maintained. Just north of this was a gas powered furnace which was installed in 1917 but never used. Water for the forge was taken from the Don some 230m north east of the hammer. The southern half of the stone built weir still survives and is included in the monument, its northern end having been washed away by the river. Water was fed from the upstream side of the weir via a leat, known as a head goit, into a millpond which by 1916 was about 100m long by up to 20m wide. This millpond has been subsequently infilled following the levelling of spoil tips to the north of the forge. It is believed that the millpond would have originally been wider than 20m and elsewhere it has been shown that such ponds were frequently used for dumping old equipment, tools and other items. The infilled millpond is thus included in the monument as a buried feature in its own right, as well as for the buried deposits it contains. To the south of the hammer there are the partly demolished remains of a building which was some 50m by 10m. This mainly functioned as a store but also included blacksmith's and chain maker's workshops. To the south of this the land has been extensively built up with spoil heaps from the forge and the earlier bloomery. These spoil tips will retain technological information about the workings of the site and will overlie earlier features and so are included in the monument. To the east of the hammer there is the former office for the forge with a set of workers' cottages to the south. These are all in domestic occupation and are thus not included in the monument. To the north west of the office there is a brick built workshop which was a late addition to the industrial complex. The building (which is included in the scheduling) still retains some fittings for a line shaft for powering machinery.

The modern land surface of the monument is significantly higher than would be expected for the natural land form. This is obvious when viewed from the riverbank or Forge Lane. It also explains why the fields immediately to the east of the monument tend to flood whereas the forge site does not. This raised land surface is a result of centuries of ironworking with continuous dumping of slag and other waste. Across large areas of the monument this build-up of deposits appears to be at least 2m deep. Remains of earlier structures, such as those mentioned in the 1621 deed as well as earlier medieval furnaces, will survive buried in these later deposits. Exposed in the trackway immediately to the west of the workers cottages, are two stone wall lines which do not relate to any structures on the 1916 plan and are thus interpreted as an earlier part of the forge complex, the majority of which is no longer visible on the surface.

A number of features are excluded from the scheduling: these are all late 20th century and later outbuildings, sheds, walls, fences, stiles, gates and telegraph poles, and all water troughs and the platforms that they stand on; however, the ground beneath all these features is included. Fence lines defining the boundaries of the monument lie immediately outside the area of scheduling.

MAP EXTRACT The site of the monument is shown on the attached map extract.

Selected Sources

Books and journals
Andrews, C R, The Story of Wortley Ironworks, (1975)
Other
Title: Low Forge Wortley 1916 from plan by J Shore of Wortley Forge Source Date: Author: Publisher: Surveyor: Annotated plan

National Grid Reference: SK 29107 99441

Map

Map
© Crown Copyright and database right 2017. All rights reserved. Ordnance Survey Licence number 100024900.
© British Crown and SeaZone Solutions Limited 2017. All rights reserved. Licence number 102006.006.
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End of official listing