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Early 20th century arsenic works at the Devon Great Consols Mine

List Entry Summary

This monument is scheduled under the Ancient Monuments and Archaeological Areas Act 1979 as amended as it appears to the Secretary of State to be of national importance. This entry is a copy, the original is held by the Department for Culture, Media and Sport.

Name: Early 20th century arsenic works at the Devon Great Consols Mine

List entry Number: 1020328

Location

The monument may lie within the boundary of more than one authority.

County: Devon

District: West Devon

District Type: District Authority

Parish: Gulworthy

National Park: Not applicable to this List entry.

Grade: Not applicable to this List entry.

Date first scheduled: 24-Jul-2002

Date of most recent amendment: Not applicable to this List entry.

Legacy System Information

The contents of this record have been generated from a legacy data system.

Legacy System: RSM

UID: 15559

Asset Groupings

This list entry does not comprise part of an Asset Grouping. Asset Groupings are not part of the official record but are added later for information.

List entry Description

Summary of Monument

Legacy Record - This information may be included in the List Entry Details.

Reasons for Designation

For several millennia the south west peninsula has been one of the major areas of non-ferrous metal mining in England, its more important and prolific products including copper and tin along with a range of minor metals and other materials, notably arsenic, which occur in the same ore bodies. Before the 16th century, exploitation of this region's non-ferrous metal resources almost exclusively involved tin. Extraction focussed along valley floors and hillslopes on and around the granite uplands of the south west where tin ore had accumulated after natural erosion from the parent lodes. These accumulations were exploited by streamworks, using carefully controlled flows of water to expose and then concentrate the ore, leaving behind distinctively deepened valley floors with various patterns of spoil heaps. By the early post-medieval period, most substantial deposits susceptible to streamworking had long been exhausted and exploitation transferred to the mineralised lodes themselves, a change which marks the appearance of copper as an important product of the south western mining industry. The early post-medieval exploitation of the lodes was restricted by the ability to drain the cut, resulting in relatively shallow workings directly into the lode exposures at the bedrock surface, often by pits called lode-back pits and sometimes enlarged to form longer openworks along the lodes. By the 18th century, ore extraction and processing rapidly expanded to meet growing demands, aided and promoted by technological development. Surface workings became larger and more extensive, and deeper extraction was achieved from shafts, the water pumped from larger mines by early steam engines or drained through near-horizontal tunnels called adits which also served to access the lodes. Horse-powered winding engines lifted the ore from the shafts while larger and more efficient water wheels served ore-processing areas. By such means, west Cornwall became England's main producer of copper in the 18th-early 19th century.

Intensification accelerated in the late 18th-early 19th century with more efficient steam-powered pumping engines allowing deeper shafts from which extensive underground workings spread out. By the mid-19th century, steam also powered winding and ore-processing operations, the engines, boilers and ancillary machinery housed in distinctive masonry buildings grouped around the main shafts and dressing areas. Later in the century, compressed air was used for underground extraction equipment, fed from steam-powered compressors on the surface. Ore-processing became increasingly mechanised, along with the development of more effective methods of separating and retaining different ores, particularly in the production of arsenic which became a major saleable product in the 19th century, adding a further range of distinctive processing and refining components to some mines. With these advances, east Cornwall and west Devon became one of the world's main sources of copper and arsenic ore until the later 19th century, while in west Cornwall, copper ores became exhausted and replaced as that area's main product by the tin ores present at deeper levels.

From the 1860s, the south western mining industries began to decline in competition with cheaper sources of copper and tin ore overseas, especially from South America, leading to a major economic collapse and widespread mine closures in the 1880s, though limited ore-extraction and spoil reprocessing continued into the 20th century.

The early 20th century arsenic works at the Devon Great Consols mine survives very well. Despite some relatively limited areas of collapse and demolition, most individual structures at the works retain a good proportion of their original features of which some, including the bottle furnace, the internal structure of the arsenic mill, and the condenser, are remarkable survivals. Collectively, however, they have even greater significance. With such an unusually broad range of processing structures remaining on a compact site, this remains one of the most complete examples to survive nationally of an arsenic production works employing later 19th-early 20th century technology: the most productive period for arsenic manufacture in England. The survival of the works' physical remains is considerably enhanced by a wealth of documentary detail, especially in the foremen's workbooks, bearing on their construction and the context of their operation.

History

Legacy Record - This information may be included in the List Entry Details.

Details

The monument includes a 1920s arsenic works at Wheal Anna Maria in the Devon Great Consols mine near Tavistock in west Devon. The works occupies part of the site of a larger later 19th century arsenic works, mostly demolished in 1903 but with limited survivals reused in the 1920s works. The arsenic works in this scheduling is a Listed Building Grade II.

The main processing area of the arsenic works occupies two terraces on a south easterly slope: the crushing, calcining and refining structures are arranged along the lower terrace, from which flues rise to a condenser on the upper terrace. From the condenser a main flue extends over 250m to a chimney. North west of the condenser, a reservoir, reused from the 19th century works, fed water to dressing-floor equipment and a water wheel south east of the works' terraces. The physical remains are complemented by the mine foremen's workbooks documenting the works' construction, mostly from late in 1921 to 1923, and the activity around the site until its closure in 1925.

On the lower terrace, the north eastern structure is a largely intact bottle furnace, mostly rubble-built with brick-lined openings for its two shaft furnaces. Flues link the furnace directly with the main flue to the west. To the south west, two timber beams span the lower terrace with a third beam supported on a wall to their south west. The beams supported an ore-crusher, no longer present, powered by a steam engine whose granite-capped rubble base survives to the south west, with a similar, more slender base for its boiler. Beyond the boiler base is the arsenic mill, where arsenic crystals were ground to a fine powder ready to pack in barrels. The mill reuses an earlier two-floor rubble building, extensively refurbished in brick to house the mill but now partly collapsed. Its pair of millstones remain in place on the first floor, with a metal band binding the upper half-stones and a collecting channel around the lower stone. To support the millstones, the west of the first floor was reinforced on a substantial timber frame which survives intact, along with most floor joists and some floorboarding above it.

South west of the mill, the superstructure of the arsenic refinery has largely collapsed to give a dome of reddened brick and firebrick rubble around whose edges are exposures of the intact circular furnace wall with its double entrance on the south east side. Remains of a slate-built wall enclosing the refinery may derive from an earlier building: other walls rebuilt in brick accommodate the refinery flues in the terrace retaining wall.

Beyond the refinery are two Brunton calciners, in which crushed ore was roasted on a rotating hearth in a brick-lined chamber on the first floor. The hearth was heated by fire-boxes and turned by a vertical iron shaft housed in a power vault beneath. Both calciners are rubble-built, near square in plan and survive extensively to full height, with brick quoins and brick-arched openings to the power vaults and stoke-holes. Their power vaults retain their drive shafts, pivoted on low brick plinths. Their structural relationships suggest the north eastern calciner was the earlier built of the two. Beyond the calciners, at the south west of the lower terrace, is a flat-bed reverberatory furnace, now partly collapsed with rubble masking most features, but part of its firebrick floor is still visible with its original flue rising to the condensor, later blocked and replaced by a secondary flue. The upper terrace is dominated by the works' original condenser, 28m long, NNE-SSW, by 6m wide overall. Of slate-rubble with brick quoins, brick-arched doorways and brick internal walling, the condenser is divided into two rows of vaulted chambers by a lengthwise internal wall. From that wall, baffle walls extend to each side, alternating with baffles built from the outer walls. Arched doorways between each pair of outer-wall baffles, eight along each side of the condenser, gave access to clean out the deposited arsenic. Flues from the Brunton calciners and flat-bed furnace rise to two arched flue entries with iron shutter-frames at the SSW of the condenser; further entries were later added for the re-aligned flue of the flat-bed furnace and for the refinery flue. Late in 1922 a second condenser serving the refinery was built on the upper terrace immediately north of original one. This condenser was later demolished though traces of its floor do survive. The main flue runs 250m upslope from the original condenser. Rubble-walled with a brick vault, the flue interior was 1m wide by about 1.5m high though much of its vault has collapsed apart from some lengths on the north. At intervals along the flue's southern and northern thirds, where it runs partly or wholly above ground, its wall is pierced by doorways for inspection and cleaning; its central third runs underground allowing no such access. The flue generally survives well but a portion near the centre has been destroyed by a modern track. On leaving the condenser the flue extends 45m to the NNE, then realigns to head almost due north to the chimney stack. At a point 95m south of the stack the flue passes through a rectangular chamber, a legally required washing-tower where residual arsenic was removed before the fumes passed to the chimney. The chimney survives to almost full height, about 35m, and is rubble-built with a brick-arched flue entry, an iron shutter-guide and a second opening called a fingle hole which regulated the draught.

North west of the condenser is a sub-rectangular reservoir in an earth bank, overall about 60m long, NNE-SSW, by 30m wide. The reservoir fed water to a large water wheel, no longer present, which powered the works' arsenic mill and was sited south east of it. The water also served ore-separating equipment on a dressing floor north of the wheel. Although this area is now masked by later deposits, the infilled wheel pit will survive beneath.

This 1920s arsenic works was a late revival of the most productive copper and arsenic mine in south west England. Discovery of the copper lode in 1844 and its confirmation over 2.5km led to the establishment of five mines along the lode by 1848, together forming the Devon Great Consols mine and achieving record outputs of copper ore in the 1850s. Returns from copper fell rapidly in the 1860s; to offset this and meet growing demand for arsenic, the company built a large arsenic works south of the central mine, Wheal Anna Maria, which, by 1869, introduced half the world's arsenic. However,arsenic prices declined in the 1890s and slumped in 1901: in 1902 the mine closed and most of its buildings were levelled in 1903. In 1915, arsenic mining recommenced to meet shortages in World War I but dressed ore was taken to Cornwall for calcining and refining. After a slump in 1921, work began on the arsenic works in this scheduling. The works took ore mined in the west of Devon Great Consols, supplemented by ore reworked from 19th century dumps. After further price slumps, arsenic mining had ceased by 1925 but the works continued using dump ore until final closure in about May 1925.

All modern signs and signposts are excluded from the scheduling, although the ground beneath them is included.

MAP EXTRACT The site of the monument is shown on the attached map extract. It includes a 2 metre boundary around the archaeological features, considered to be essential for the monument's support and preservation.

Selected Sources

Books and journals
Pye, A R, Dixon, T, 'Devon Arch Soc Proc' in The Arsenic Works at Devon Great Consols Mine Tavistock, , Vol. 47, (1989), 79-111
Richardson, P H G, 'British Mining' in Mines of Dartmoor and the Tamar Valley after 1913, , Vol. 44, (1992)
Other
DoE, Listed Building Entry for SX47SW 5-117, (1989)
Frederick Sherrill Ltd, Devon Gt Consols & Bedfd Utd Mines Rept on Past Metalif Activity, 2000, Report for West Devon Dist Council
pp 40-45, Buck C & CAU, Prelim Assmt of Industrial Sites of Arch Imp in the Tamar Valley, (1998)
Title: 1:10000 Ordnance Survey Map SX 47 SW Source Date: 1980 Author: Publisher: Surveyor:

National Grid Reference: SX 42583 73301

Map

Map
© Crown Copyright and database right 2017. All rights reserved. Ordnance Survey Licence number 100024900.
© British Crown and SeaZone Solutions Limited 2017. All rights reserved. Licence number 102006.006.
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End of official listing